Two-in-one hybrid sensor based on PV4D4/AgAu/TiO2 structure for carbon dioxide and hydrogen gas detection in biomedical and industrial fields

Abstract

A novel two-in-one sensor for both carbon dioxide and hydrogen detection has been obtained based on a hybrid heterostructure. It consists of a 30 nm thick TiO2 nanocrystalline film grown by atomic layer deposition (ALD), thermally annealed at 610 °C, and subsequently coated with bimetallic AgAu nanoparticles and covered with a PV4D4 nanolayer, which was thermally treated at 430 °C. Two types of gas response behaviors have been registered, as n-type for hydrogen gas and p-type semiconductor behavior for carbon dioxide gas detection. The highest response for carbon dioxide has been registered at an operating temperature of 150 °C with a value of 130%, while the highest response for hydrogen gas was registered at 350 °C with a value of 230%, although it also attained a relatively good gas selectivity at 150 °C. It is considered that a thermal annealing temperature of 610 °C is better for the properties of TiO2 nanofilms, since it enhances gas sensor sensitivity too. Polymer coating on top is also believed to contribute to a higher influence on selectivity of the sensor structure. Accordingly, to our previous research where PV4D4 has been annealed at 450 °C, in this research paper, a lower temperature of 430 °C for annealing has been used, and thus another ratio of cyclocages and cyclorings has been obtained. Knowing that the polymer acts like a sieve atop the sensor structure, in this study it offers increased selectivity and sensitivity towards carbon dioxide gas detection, as well as maintaining a relatively increased selectivity for hydrogen gas detection, which works as expected with Ag and Au bimetallic nanoparticles on the surface of the sensing structure. The results obtained are highly important for biomedical and environmental applications, as well as for further development of the sensor industry, considering the high potential of two-in-one sensors. A carbon dioxide detector could be used for assessing respiratory markers in patients and monitoring the quality of the environment, while hydrogen could be used for both monitoring lactose intolerance and concentrations in cases of therapeutic gas, as well as monitoring the safe handling of various concentrations. © 2025 by the authors.